[Industry News]Green Energy-Saving Iteration: Dual Breakthroughs in Closed-Loop Systems and Low-Consumption Drive


Release time:

Jan 27,2026

Green Energy-Saving Iteration: Dual Breakthroughs in Closed-Loop Systems and Low-Consumption Drive

Under the dual pressures of tightening global energy consumption constraints and the implementation of carbon tariff policies, green energy-saving technologies have become the core track for industrial equipment upgrading. In 2026, the industry achieved key breakthroughs in the fields of efficient energy utilization and resource recycling. It optimized the energy structure through low-consumption drive technology and built a circular ecosystem via closed-loop systems, forming a new dual-driven green development pattern that provides core support for the transformation of high-energy-consuming industries.

The iterative upgrading of low-consumption drive technology has become a key grasp to solve energy consumption problems. The full servo electric drive system is gradually replacing the traditional hydraulic system. With distributed power design and precise regulation capabilities, it reduces energy consumption by more than 18%, and its carbon footprint is about 20% lower than that of hydraulic equipment. It accurately meets EU carbon emission standards and has become the preferred configuration for export-oriented enterprises. Compared with traditional centralized drives, the servo system can dynamically adjust power output according to load. In scenarios such as 1.5-ton pallet transportation, a single power unit can save 0.245 kWh of electricity per hour, and the energy-saving benefit shows multiplicative growth after large-scale application. Meanwhile, the integrated application of microwave-hot air composite drying and infrared heating technology has achieved remarkable results. Through the coordinated regulation of 7.5W/g power microwave and gradient infrared temperature, the drying cycle is shortened to 8-10 minutes, and energy consumption is reduced by 40% compared with traditional equipment. It not only avoids energy waste caused by single heating, but also optimizes product quality, effectively compressing the proportion of energy costs in the thermoforming process to a reasonable range.

The comprehensive popularization and optimization of closed-loop systems have built a new ecosystem for resource recycling. The closed-loop water treatment system has become a standard configuration for mid-to-high-end industrial equipment. Through the full-process technology of "pretreatment - multi-stage membrane filtration - MVR evaporation crystallization", the water resource reuse rate exceeds 95%. Among them, the coupled application of high-pressure flat-sheet RO membrane and MVR technology can increase the conductivity of concentrated water to more than 100,000 μS/cm, and the resource recovery rate of crystalline salt reaches 95%, truly achieving the goal of "zero waste discharge" and significantly reducing the comprehensive cost of high-salinity wastewater treatment. In addition, equipment adaptability continues to upgrade. Targeting the characteristics of non-wood fiber raw materials such as bamboo pulp, bagasse and straw, special pulping and forming modules have been developed, combined with core technologies such as "four-stage enzymatic hydrolysis", to realize the high-value utilization of all components of agricultural wastes. By building an industrial closed loop of "raw material recycling - pulping and forming - recycling", it promotes the conversion of straw and other wastes into pulp fibers, organic fertilizers and other products, helping to form an efficient resource utilization mode of "one straw, three uses".

This dual breakthrough is not only a technological innovation, but also reshapes the energy and resource logic of industrial production. The in-depth integration of low-consumption drive technology and closed-loop systems not only provides support for enterprises to reduce long-term operating costs and break through green trade barriers, but also offers a replicable industry solution for the implementation of the "dual carbon" goals, promoting the industrial sector to move towards a high-quality development stage of high efficiency, low carbon and circulation.

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