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[Industry News]Intelligent Equipment Empowers the Upgrade of Pulp Molding Industry, Bot Biology Sets a Benchmark for Large-scale Low-carbon Production

Release time:

Dec 29,2025

[Industry News]Intelligent Equipment Empowers the Upgrade of Pulp Molding Industry, Bot Biology Sets a Benchmark for Large-scale Low-carbon Production
[Industry News]Intelligent Equipment Empowers the Upgrade of Pulp Molding Industry, Bot Biology Sets a Benchmark for Large-scale Low-carbon Production

Intelligent Equipment Empowers the Upgrade of Pulp Molding Industry, Bot Biology Sets a Benchmark for Large-scale Low-carbon Production

Amid the intelligent transformation of the pulp molding industry, rapid mold change technology addresses the pain points of flexible production, and the large-scale implementation of intelligent production lines has become the core path for enterprises to break efficiency bottlenecks and pursue low-carbon development. In 2025, Zhejiang Bot Biology, a leading enterprise in the sector, pioneered the construction of a full-process intelligent pulp molding production line and built a three-dimensional manufacturing system featuring high efficiency, low carbon consumption and stable quality, setting a replicable benchmark for the intelligent upgrading of equipment in the pulp molding industry.

Bot Biology's 46,000 ㎡ smart pulp molding workshop achieves the integration of core systems across the whole production process, covering intelligent pulping, six-axis precision forming and automatic material transfer, and realizes unmanned operation for all procedures. The core forming process adopts the multi-station parallel collaborative equipment technology: this core equipment solution greatly improves the output efficiency per unit time, with a single production line achieving a high-speed output of 0.8s/piece and a daily capacity exceeding 350,000 pieces. Its production efficiency is over 200% higher than that of traditional production lines, successfully resolving the capacity bottleneck in the large-scale production of pulp molding products.

Energy consumption control is a core demand for the green transformation of the pulp molding industry and a highlight of this intelligent equipment upgrade. The workshop is equipped with a microwave-infrared coupled drying system; through precise energy matching and optimized transmission, the drying cycle of pulp molding products is shortened to 1/3 of that of traditional processes, and the unit product energy consumption is reduced by 10%-15%. Coupled with waste heat recovery and recycling equipment, energy utilization efficiency is further improved. Practical tests show that the power consumption per ton of pulp molding products on this production line is ≤ 1,800 kWh, a 25% reduction compared with the industry average. This not only significantly cuts production and operational costs, but also fully meets the EU's carbon tariff and low-carbon trade barrier requirements, removing obstacles for the global layout of pulp molding products.

Intelligent equipment upgrading also enables precise quality control of pulp molding products. The production line is integrated with AI visual inspection equipment; through multi-dimensional image collection and algorithm analysis, the product defect rate is accurately controlled below 0.3‰ with a qualified rate stably exceeding 99.1%. Digital twin technology is adopted to build virtual production scenarios, enabling simulation optimization of key equipment parameters (e.g., forming equipment) and fault prediction. This cuts the commissioning cycle of new production lines to 72 hours and reduces commissioning costs by 40%. Leveraging the quality advantages brought by intelligent equipment, Bot Biology's pulp molding products have obtained seven authoritative international certifications, with its market competitiveness significantly enhanced. In Q3 2025, the enterprise's export volume of pulp molding products reached $5.5 million, a year-on-year increase of 99.21%, which fully validates the core value of intelligent equipment upgrading.

Equipment upgrading is the core support for the implementation of intelligent pulp molding production lines. Through independent R&D and external collaborative innovation, Bot Biology has achieved localized replacement and performance upgrading of key pulp molding equipment: independently developed six-axis forming equipment boasts a precision of ±0.01mm, perfectly meeting the production demands of high-end pulp molding products. The intelligent control system realizes real-time data collection and closed-loop management of forming equipment, materials and energy, providing accurate data support for production optimization. This technological breakthrough in key equipment not only strengthens the enterprise's core competitiveness, but also provides a clear technical path and practical reference for the intelligent upgrading of equipment in the pulp molding industry.

 

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